—DESCRIPTION[expanded mesh machine expanded metal making machine]
The expanded mesh slitting line production line firstly use the de-coiler to initiative release galvanized steel plate or stainless steel sheet coil, coil cross the expanded main mesh machine feeding mechanism into the expanding link, expanded mesh machine cross the motor belt drive to send the power to the crankshaft, then drive the mold to do the up and down high speed shearing movement, expanded the sheet steel, then the next levelling and slitting machine expanded the required product size. Finally, automatic re-coiler start recoil the mesh. The production line is applied to expanded mesh automatic continuous production, the main characteristic is high degree of automation, high accuracy, running safely and can reduce man cost, improve production efficient.
Structure description and draw: The expanded mesh slitting line is composed of de-coiler, expanded metal machine, leveling and slitting machine, automatic re-coiler and electrical controlling cabinet. De-coiler: use motor drive to re-coiler roller’s initiative release, easy to control, simple structure. Expanding machine: Motor drive the belt pulley, send the power to crankshaft, then crankshaft drive the mold to do the up and down high speed running. At the same time, crankshaft’s rotary motion drive the feeding mechanism intermittent feeding, match the expanding action. Leveling and slitting machine contains machine frame, roller leveling, slitting, etc. Motor sent the power to each roller to leveling expanded steel plate, then to the slitting part to shear, worker can adjust the mesh width.
Expanded metal mesh production line process:
decoiler --- expanding the mesh --- straightening and slitting machine --- recoiling machine --- electrical controlling cabinet
Main technical parameters De-coiler I.D.: Φ40mm—Φ500mm, adjustable; Loading weight: 2-3 tons; Motor power: 2.2KW.
Expanded metal mesh machine Speed: 180-300 stroke per min; Drive type: V belt drive; Motor power: 4KW, 380V 50HZ; Mould: Cr12MO1V1, hardness: HRC58-62
Leveling and slitting machine Motor: 2.2KW, 380V 50HZ; Drive type: by chain
Auto re-coiler Motor: 1.5KW, 380V 50HZ; Width of recoiling: 200-400mm, adjustable; Quantity of re-coiler: 3 pieces.
Electric control cabinet PLC control; Electric element: Schneider.
—PRODUCTS SHOW [expanded mesh machine expanded metal making machine]
—STRUCTRUE [ Expanded metal mesh machine expanded metal machine, ]
The production line consists of de-coiler, intermittent device, curling machine,expanded mesh machine, leveling machine, pneumatic chase shears, automatic collectting trolley, electric control cabinet ,pneumatic pump and other components.
De-coiler:Using passive feeding mode by the speed reducer drive feeding device,combinning postpositional intermittent device can automatically control the start and stop action of De-coiler machine.Easy to control,simple structure.Two sets of compression rollers of feeding device can leveling raw materials before accessing to curling machine.It can easy unsmoothly curling caused by slightly transformation during transport of raw materials.
Intermittent device:Start and stop actions of related parts controled by two journey switches
arranged by the upper and lower.De-coiler intermittent device between the de-coiler and intermittent device.Sheets through two journey switch,when the sheet touches the upper journey switch, indicating that the sheet is strained.Then the de-colier begains to empty until sheet touches the lower journey switch and stop to feeding.
Curling machine:Through the three sets of compression rollers, two sets of forming dies make the sheet become V-groove shape by pressuring both sides of the roll rims of the middle. Press the V-groove firstly making it convenient to location during behind process of expanding metel mesh.
Expanded mesh machine:The motor drive pulley transmitte power to the bent axle to driven
pattern operate up and down at high speed;At the same time the bent axle is rotating,the sensor on bent axle transmittes signals to stepping motor for crimping and levelling,making curling ,
feeding, leveling and expand metel mesh interworking.
Leveling machine:Mainly consists of frame, transmission parts, feeding, leveling, de-coiler and other parts.Stepper motor reducer and chain reducer transmit power to each group of the pinch rollers;The last set of pinch roller mainly plays a part in coding the meters and feeding to pneumatic shear and controls the pneumatic shear after setting the length of metel sheet.
Pneumatic shear:Cutting the levelling meshes to required length by users.
Re-coiler:Placed behind the hydraulic shears and sets two storehouses of A and B.The system automatically replaces the storehouse to B after that A storehouse ups to setting quantity of meshes.Workers pull out forming meshes collected from automatic collectting trolley and packing then place in the specified location.It greatly increases the safety of operation.
—ABOUT DELIEVERY [ Expanded metal mesh machine expanded metal machine, ]
—OUR EXHIBITION[ expanded metal mesh making machine metal expanding machine ]
— FAQ [ rhomboid mesh expanding machine]
1. How long will your engineer reach our factory?
Within one week after machine arrival your factory.
2. How many days will you finish installing ?
Normally we will finish installation and training within 7 days. Machine installation only need 1-2 days. The left time just training your workers.
3. What should we charge for your engineer?
You should charge for the air tickets, hotel, food and also their salary 100USD one day per person.
4. How long is your machine's warranty period?
All our machine have one year guarantee, starting from the machine finished installation.
5. How could we do after one year warranty period?
We can also do service for you, but you need pay for spare parts and engineer's cost.
6. How could we do if the parts broken within warranty?
We would express the free replacement parts during the warranty date.
7. Does your engineer understand English?
Our engineer understand a little English. All our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.
8. How do we solve the machine problem after your engineer leaving?
Generally speaking, there will be no problem after finish installing. In case you have any problem. You can contact our sales at any time. Our engineer will take a solution video according your description.
9. How many worker do we need running those machines?
One or two workers required for machine operation, there will be only one worker for our micro type expanded metal mesh machine within 25T punching force otherwise need two workers for hevay duty expanded metal machine.